The polyester thermal transfer digital printing technology first uses digital technology to input the designed pattern into a computer, and after editing and processing it through color separation and plate making software, converts the pattern information into digital signals. Subsequently, these digital signals control specialized digital printing machines to directly spray dispersed dyes and other pigments onto thermal transfer paper, forming the desired pattern. During the printing process, these pigments will be precisely controlled through on-demand inkjet printing, reducing waste and improving efficiency. After completing the pattern printing on the heat transfer paper, the pattern is transferred from the heat transfer paper to the polyester fabric through a heat transfer equipment. This process usually requires high temperature (such as around 210 ℃) and certain pressure to sublimate the dye on the heat transfer paper and firmly adhere to the polyester fabric, forming a long-lasting and brightly colored printing effect.

FEATURES

• Colorful and rich: Thanks to the use of digital technology, printing of over 10 million colors can be achieved, with natural color transitions and delicate and realistic patterns.
• High pattern accuracy: The resolution of digital printing machines is usually high (such as 1440dpi), which can ensure the clarity and detail expression of the pattern.
• Strong production flexibility: This technology supports small batch and multi variety production modes, suitable for personalized customization and quick response to market demand.
• Environmental protection and energy conservation: Compared with traditional printing techniques, digital printing reduces the discharge of chemicals and wastewater, lowers energy consumption and environmental pollution.

The all cotton reactive digital printing process mainly relies on the chemical reaction between reactive dyes and cotton fibers. In the printing process, reactive dyes are directly sprayed onto the fabric through the nozzle of a digital printing machine, and then under specific conditions (such as temperature, pH value, etc.), the dyes react chemically with cotton fibers to form stable covalent bonds, thereby achieving dye fixation.

Technics Characteristic

• High precision: Digital printing technology can achieve high-precision pattern printing, with clear pattern details and rich colors.
  High color reproduction: Reactive dyes have good color reproduction performance, which can ensure that the printed color is consistent with the color in the design draft.
• Environmental Protection: The dyes used in the active digital printing process are environmentally friendly and non-toxic, with minimal impact on the environment.
• Strong adaptability: This process is suitable for various cotton fabrics, including fabrics of different thicknesses and textures.
  High production efficiency: Digital printing machines can achieve fast printing, shorten production cycles, and improve production efficiency.

Blended paint digital printing uses paint ink (pigment ink) for direct printing on blended fabrics. Paint ink is composed of tiny solid pigment particles suspended in a liquid carrier, which remain on the surface of the fabric during the printing process and are fixed by adhesives. Unlike dye based inks, coating inks do not need to penetrate into the fibers, making them more suitable for blended fabrics, especially those complex fabrics composed of different fiber types.

FEATURES

• High precision and delicacy: Digital printing technology can achieve high-precision pattern printing, with a level of delicacy far exceeding traditional printing methods. This enables digital printing of blended coatings to present richer and more detailed pattern effects.
• Rich and vivid colors: Paint ink has good color reproduction performance, which can ensure that the printed color is consistent with the color in the design draft. At the same time, coating ink also has high light and water resistance, allowing printed patterns to maintain good color effects after long-term use and washing.
• Environmental protection and energy conservation: Blended coating digital printing uses water-based coating ink, which has less pollution to the environment. In addition, digital printing technology also has the advantages of high production efficiency and low energy consumption, which helps to achieve green production and sustainable development.
• Strong adaptability: Coating digital printing technology is suitable for various blended fabrics, including polyester cotton blends, cotton linen blends, etc. This makes the technology have broad application prospects and market potential.

Digital printing sampling refers to the process of using digital printing technology to process design patterns through computer processing and directly output them onto fabrics to form samples. This technology combines computer technology, digital printing technology, and printing technology, making the design, modification, and proofing of printed patterns more flexible and efficient.

Characteristic·High precision and delicacy:
-Digital printing technology can achieve high-precision pattern printing, with a level of delicacy far exceeding traditional printing methods.
-This makes the details of the printed pattern clearer and the colors more vibrant.

·Rich and vibrant colors:
-Digital printing technology can print a variety of colors, including gradient and transition colors.
-This makes the colors of the printed patterns more full and vivid.

·Flexibility and Personalization:
-Digital printing technology can be personalized and customized according to customer needs.
-Customers can provide their own design patterns or text, and digital printing machines can print based on this information.

·Environmental Protection and Energy Conservation:
-Digital printing technology uses water-based coating ink or reactive dyes, which have minimal environmental pollution.
-Meanwhile, digital printing technology also has the advantages of high production efficiency and low energy consumption.

Characteristic:

·High precision and delicacy:
-Digital printing technology uses advanced printing equipment and ink systems to achieve high-precision pattern printing.
-The details of the printed pattern are clear and the colors are full, which can meet customers' demand for high-quality printing.

·Rich and vibrant colors:
-Digital printing technology can print a variety of colors, including gradient and transition colors.
-The application of color management system makes the color of printed patterns more accurate and stable.

·Efficient and energy-saving:
-Digital printing technology eliminates the tedious steps of plate making and color matching in traditional printing processes, improving production efficiency.
-Meanwhile, digital printing equipment has lower energy consumption and less wastewater discharge, which meets environmental protection requirements.

·Flexibility and Personalization:
-Digital printing technology can be customized according to customer needs, including adjustments in patterns, colors, sizes, and other aspects.
-This flexibility enables mass production of digital printing to meet the different needs of different customers.

Precautions

·Choose appropriate packaging materials and methods:
Based on the characteristics of the product and transportation requirements, select appropriate packaging materials and methods to ensure that the product is not damaged during transportation.

·Proper packaging labeling:
Clearly label the relevant information and warning signs of the product on the packaging for identification and verification during transportation and reception.

·Choose reliable transportation methods and partners:
Choose transportation companies and partners with rich transportation experience and good reputation to ensure the safe transportation of products.

·Pay attention to the temperature and humidity during transportation:
During transportation, it is necessary to strictly control the temperature and humidity of the product to prevent moisture, deformation, or fading.

·Timely tracking of transportation progress:
Through logistics tracking systems or customer service hotlines of transportation companies, timely tracking of product transportation progress and status can be carried out to promptly address any potential issues.